Mold Design & Fabrication

At B-Pen Plastic, we believe that precision begins with the mold. We provide end-to-end mold design and fabrication solutions that cover every phase of plastic injection manufacturing — from early concept sketches to production-ready tooling.

Leveraging decades of industry experience and advanced CAD/CAM software, our tooling development team delivers high-performance, cost-effective molds for complex and high-volume applications.

We follow the Design for Manufacturing (DFM) approach to ensure:

  • Molds are optimized for material flow, part strength, and ease of ejection.
  • Tools are durable enough for long production cycles.
  • Each mold meets exacting tolerance, surface finish, and dimensional requirements.

Whether you need multi-cavity molds, precision core inserts, or advanced cooling channels, our mold development process guarantees maximum performance and manufacturability.

Engineer designing a plastic injection mold using CAD software on a dual-screen setup
Three engineers discussing mold design strategies at a table with CAD plans and a laptop

Mold Development Criteria

Design Considerations

We optimize every mold based on part geometry and molding direction to ensure easy part release and smooth production.

Production Volume

Our molds are engineered to endure high-volume manufacturing, reducing maintenance frequency and maximizing tool lifespan.

Project Management

Each project follows a strict timeline covering design, fabrication, mold trials, and validations to ensure punctual delivery and minimized downtime.

Quality Standards

All molds comply with tight tolerance and cosmetic specifications, delivering consistent part accuracy and professional-grade finishes.

Material Selection

We use only premium tool steel or aluminum alloys with suitable hardness and thermal resistance to reduce wear and ensure mold longevity.

Mold Fabrication Process

Step-by-step mold fabrication infographic including machining, EDM, and polishing processes

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