Customized Plastic Injection Molding
At B-Pen Plastic, we offer advanced plastic injection molding services with a range of state-of-the-art molding machines. Our machines, with clamping forces from 30 to 350 tons, are capable of running 24/7 to meet high-volume production needs. We focus on delivering precise, defect-free products tailored to our clients’ specifications. Our commitment to quality ensures that every product meets industry standards for durability and performance.
| No | Capacity | Maker | Units |
|---|---|---|---|
| 01 | 50T | NISSEI | 2 |
| 02 | 60T | NISSEI | 2 |
| 03 | 80T – 100T | NISSEI / IZUMI | 2 |
| 04 | 110T – 130T | NISSEI / LIAN SHENG | 9 |
| 05 | 150T – 170T | NISSEI / IZUMI / KAWAGUCHI / LIAN SHENG / TOSHIBA | 18 |
| 06 | 180T – 220T | NISSEI / NIGATA / KAWAGUCHI / IZUMI | 7 |
| 07 | 250T – 280T | IZUMI | 1 |
| 08 | 350T | TOSHIBA | 1 |
| 09 | 650T | TOSHIBA | 1 |
| No | Description | Units |
|---|---|---|
| 01 | Compressor (30HP) | 1 |
| 02 | Compressor (20HP) | 1 |
| 03 | Compressor (15HP) | 3 |
| 04 | Water Pump | 4 |
| 05 | Crusher | 37 |
| 06 | Cooling Tower | 4 |
| 07 | 200KG Mixer | 1 |
| 08 | 50KG Mixer | 1 |
| 09 | Overhead Crane | 1 |
| 10 | Temperature Controller | 2 |
| 11 | Chiller | 15 |
Critical Parameters for Optimal Molding Quality:
- Ejection Force Calibration
- Injection Pressure Control
- Cooling Time Management
- Mold Clamping Force
- Material Flow Rate
The Injection Plastics molding defects could be attributed mainly from the following causes:
- The molding operator handling criteria
- The molding machine
- The mold construction
- The plastic raw material
Implement Scheduled Predictive Maintenance
Efforts focus on reducing unnecessary maintenance, enhancing quality, and boosting capacity. Committed to integrating advanced technologies and methodologies into the maintenance strategy.
Plastic Materials
At B-Pen Plastic, we utilize a wide array of materials to meet the specific needs of various applications. Each material brings distinct properties and benefits, making them ideal for different purposes. Our expert team works closely with you to select the most suitable resin for your product, ensuring optimal performance and cost-efficiency. Whether you need durability, flexibility, or heat resistance, we guide you toward the best material solution for your project’s success.
- Polypropylene (PP)
- Acrylonitrile Butadiene Styrene (ABS)
- Polycarbonate (PC)
- Polyoxymethylene (POM)
- Polyethylene Terephthalate (PET)
- Polyethylene (PE)
- Polystyrene (PS)
- Polyamide (Nylon)
- Thermoplastic Elastomers (TPE)
- Acetal (POM)
Injection Molding Production Gallery
Why Customize Injection Molding?
Customized injection molding is a manufacturing technique that produces plastic components and products that are specifically created for the consumer. The process of injection molding entails heating plastic, such as thermoplastic or thermosetting polymers, to a molten state. In order to create the correct shape for the final product or component, the molten material is subsequently injected into a mould cavity. After the material has cooled and set inside the mold, the completed object is released from it.
A few advantages of personalized injection molding are listed below:
Specific Needs Catered: Customized injection molding ensures that parts are tailored precisely to the specific requirements of your application, guaranteeing that every component fits perfectly and functions as intended.
High Accuracy & Reliability: This method delivers exceptional precision, producing parts with minimal tolerances to ensure consistent quality and size.
Cost-Effective for Large Runs: Ideal for large-scale production, this process significantly reduces costs per part after the initial tooling is paid for, making it a highly economical choice.
Versatility in Materials: Whether working with composites, metals, or plastics, customized injection molding offers the flexibility to choose the best material for your product’s durability and performance.
Efficient Production: Perfect for rapid, large-scale manufacturing, this method is faster and more efficient compared to CNC machining or 3D printing.